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Injection Electronics

Injection Electronics

Dynojet Power Vision 3
Dynojet Power Vision 3
The Dynojet Power Vision 3 offers
reading the vehicle information (RPM, MAP, speed etc.), vehicle data logging, reading and resetting diagnostic codes, reading, saving and restoring the stock map, flashing new or modified maps, modifying rpm and speed limiters, modifying throttle response on Ride-by-wire equipped bikes,
via a simply structured menu.
It is equipped with a high-contrast 2.25” TFT display and easily (even with gloves) operated keys.
The Power Vision 3 connects to the motorbike via the diagnostic port. It can remain connected to this port while riding. Mounting to the vehicle using the included Velcro strips requires a smooth, flat surface.
The Power Vision 3 has two ports, one with a special connector for the diagnostic cable and a USB B port to connect the device to a lap-top or pc. Reading and modifying the maps or log-files is done externally on a computer, the software is freeware and can be downloaded from www.dynojet.com/downloads/power-vision-3/ (system requirements Windows 8 min.) The link provides also pre-made maps ("tunes") and an updater software for the Power Vision 3.
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Vance & Hines FP4 Fuelpak
Vance & Hines FP4 Fuelpak
Vance & Hines have completely redesigned and reworked their FuelPak bluetooth device. It's not just a smaller case and a longer connecting cable, the FP4 features an all-new circuit board, case, firmware and mobile app.
Basic features: view live sensor data, read and clear (diagnostic) trouble codes., View, safe and flash map data., Auto tune feature (measures AFR and optimizes the actual map on road)., Advanced tuning features: change idle RPM, modify rev limit, or adjust tables including VE, target Air Fuel Ratio, and spark advance.,
Especially the Auto Tune feature is very helpful, if your goal is optimizing the engine performance without having tuners' knowledge. (For further work on engine management maps you should have some knowledge, as it is relatively easy to destroy an engine with inappropriate maps.) The FP4 also offers quite a bundle of pre-made maps that you can choose according to the degree of mods of your bike: air cleaner, exhaust etc. V&H also put a great deal of attention on keeping the menu structure simple.
The mobile app is available for Android and iOS from Google Play and Apple App Store. A password or account is not required. To use the app on the road (live data, auto tune!) we recommend a quality smartphone holder.
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Crank Position Sensors
Crank Position Sensors
Twin Cam 1999→ and Sportster 2004→ have crankshaft sensors that allow the ECUs to read the engine speed and TDC position. These varaiable reluctance sensors with two connecting cables respond to the teeth or, more precisely, tooth gaps on the circumference of a crankshaft flywheel.
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Engine Temperature Sensors
Engine Temperature Sensors
Replacement for the engine temperature sensors installed in Twin Cam models.
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MAP Sensors
MAP Sensors
While Evo ignition systems have only two ignition curves and switch between them with a vacuum switch, Harley uses maps and pressure sensors from the Twin Cam models onwards, which give a variable signal according to the pressure in the intake manifold.
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Electronic Fuel Injection

Since 2007, all Harleys have fuel injection. End of the fun of changing jets and adjusting needles on the carburetor. All over? If you're talking about physical screws, yes ... But: modern injection systems are controlled by an electronic engine management system and, as with any other computer or microcontroller, you can of course intervene in the programs and routines. In other words, you can turn virtual adjusting screws. However, you can't get any further with the injection system without prior knowledge, which is something it definitely has in common with the carburetors.

Do I have to readjust the injection system after fitting accessory air filters?

With all accessory air filters, it is to be expected that the air volume will increase compared to a standard filter. However, more air does not automatically mean more fuel. Custom air filters may therefore require the mapping to be adjusted in order to reliably prevent a lean mixture. The consequence of a mixture that is too lean is a loss of power or even mechanical damage due to overheating. Harleys generate the most power at around 10% excess fuel, i.e. a rich mixture. The unburned fuel then also cools the combustion chamber.

In closed-loop operation, i.e. with lambda sensors at operating temperature, the injection system adjusts the mixture composition itself within certain limits. The necessary adjustments therefore mainly affect operation when cold or when the lambda sensors are not active (for whatever reason).

How can I intervene in engine management?

For the electronics of Harley-Davidson motorcycles with fuel injection, we offer solutions for optimizing the engine management: Dynojet Power Vision or FP4 from Vance & Hines, depending on whether a smartphone-based solution is required or a Windows PC is available.

Does it work for chip tuning? Does it give me access to the software?

Quite frankly, yes. There are a few areas that remain inaccessible, but you can access most of the functions. Whether you want to do this and to what extent is up to you.

The devices are usually connected to the diagnostic socket via a cable and address the control unit directly. Error codes are displayed and can be reset. In the event of a fault, the mechanic has an indication of whether and which part of the electronics is not working. Without the need for a dealer.

Many Harley-Davidsons with fuel injection suffer from jerking in the partial load range or delayed throttle response. This can be remedied by correcting the mapping. According to personal taste and in your own garage. There are large libraries of maps available for Power Vision and Fuelpak, which you can install on your own vehicle. Optionally, of course, everyone can do it themselves. Tips are available from the manufacturer and from the community on youtube, and of course also from W&W Cycles.

Have any questions?

Our service team will be glad to help out: Mondays - Thursdays 08:00-17:00 CET, Fridays 08:00-16:00 CET, Phone: +49 / 931 250 61 16, eMail: service@wwag.com